Skip Navigation Links
Carpet
Hardwood
Laminate
Natural Stone
Tile
Vinyl
Area Rugs
Green
Skip Navigation Links
Spacer
Vinyl Product Catalog
Welcome to Vinyl
Vinyl Construction
Vinyl Specialty Products
Vinyl Choices
Vinyl Before You Buy
Vinyl Before Arrives
Vinyl Maintenance
Vinyl Vocabulary
Design Resources
Free Estimates
Backroom Club

Vinyl Floor Tiles and Resilient Flooring Construction

The story on how vinyl flooring is made.

While home consists of what’s under your roof, such as family, friends and furnishings, don’t forget what’s under your feet.

Floor coverings also have a huge influence on your home and home life.

In this section we explain how vinyl is made.

This information can be very advantageous because it enables you to understand the product’s materials and evaluate its performance aspects: why certain vinyl floors wear better and longer.

Understanding how vinyl is created can also make you a smarter shopper, help you better determine vinyl value and keep you inside the borders of your budget.

Rotogravure Construction: take your imagination out for a spin.

The manufacturing of vinyl flooring uses highly sophisticated techniques, complex methods and precise systems.

The rotogravure printing process is the most commonly used method for making residential vinyl floors.

It offers you unlimited possibilities in pattern and design.

This process involves a print cylinder that spins around while the vinyl's core layer (called the gel coat) passes underneath.

The cylinder systematically prints various colored ink dyes to create the pattern.

After the print dyes are set a clear wearlayer is applied to the surface.

The appearance retention of a rotogravure vinyl floor is dependent on the durability of the clear wearlayer.

Wearlayer: the “make it or break it” area of vinyl flooring.

The wearlayer is absolutely critical to the performance of your vinyl floor – key to its lasting potential.

The thickness of the wearlayer varies with each vinyl product collection, or series, and is generally measured in mils.

The thickness of a mil is about the same as a page in your telephone book.

So a 10-mil wearlayer would be comparable in thickness to about 10 pages of your phone book.

Generally, the more expensive vinyl floors have thicker wearlayers.

Your expectations for how long your vinyl floor will look new and fresh are based on the wearlayer's performance.

To help you understand wearlayer construction we need to define what the performance characteristics are that we are looking for in a vinyl floor.

These performance characteristics can be divided into these areas:

  • Easy to clean
  • Stays looking like-new
  • Resists staining from normal household products
  • Doesn't show scratches easily
  • Easy to clean up spills

The easy to clean characteristic relates to how tough it is to remove soiling and other marks from the floor's surface.

When a floor begins to look old and drab it is usually caused by hundreds of fine hairline scratches in the wearlayer.

These fine scratches come from dirt, grit and sand on the wearlayer surface.

However there’s good news. The new generation of vinyl floors has all the ingredients to resist showing wear and staining. Plus all the beauty, style and value to certainly put vinyl in the running as a possible flooring for your home.

Those are the basics of vinyl construction and manufacturing.

We hope this information gives you a better understanding of how this stylish and versatile product is created, and how a well-chosen vinyl floor can help make your home. To set up your appointment:

Last opportunity to request a free design appointment.

Albany/Richmond Alameda Oakland California Bay Area Vinyl Flooring Dealer Locations
Richmond, California is a residential inner suburb of San Francisco city and located in the western portion of Contra Costa
County, California with a zip code of 94804. The city was incorporated on August 7, 1905. The Floor Stores San Francisco Bay Area Mohawk Flooring Installation centers and home improvement design stores corporate headquarters make Richmond, California their home. The Floor Stores Richmond California home improvement center proudly serves the communities of San Francisco, El Cerrito, San Pablo, Pinole, Hercules, Albany, Berkeley, Oakland, Emeryville, El Sobrante, South San Francisco, Moraga, American Canyon and Alameda. Proudly Serving the Northern California cities of El Cerrito, San Pablo, Pinole, Hercules, Albany, Berkeley, Oakland, Emeryville, El Sobrante, San Francisco, Moraga, American Canyon and Alameda.

Concord California East Bay Vinyl Dealer Locations


Concord, California, home of The Floor Stores California San Francisco East Bay Area Vinyl Flooring Installation Discount Dealer and home improvement design stores, is located in the largest city in Contra Costa County, California. The city is a major regional suburban East Bay center within the San Jose/ San Francisco Metropolitan Area, and is located just 31 miles east of San Francisco and was incorporated on February 5, 1905. Serving the zip code of 94520 and the East Bay cities of Pleasant Hill, Walnut, Lafayette, Martinez, Alamo Creek, Diablo, Danville, Clayton, Vacaville, Benicia, Fairfield and Sacramento. Proudly Serving the Northern California cities of Pleasant Hill, Walnut, Lafayette, Martinez, Alamo Creek, Diablo, Danville, Clayton, Vacaville, Benicia, Fairfield and Sacramento.

Dublin San Jose, Silicon Valley California East Bay Area Vinyl Locations


Northern California San Jose, Silicon Valley area discount tile, carpet floors and other flooring shoppers will notice the difference the minute they walk into one of our San Francisco East Bay, North Bay and South Bay flooring stores. The way our knowledgeable, friendly flooring staff is committed to helping you find the perfect floor that fits your family needs, lifestyle, and budget. We are able to assist in designing any type Bay Area floor that you will be proud of for years to come. Our buying power as one of the country’s leaders in flooring purchases of carpet with the major mills and the ability to purchase full containers of ceramic tile, natural stone flooring, hard wood flooring, and laminate flooring from all over the world assures you that the latest trends in fashion will be available and at the best possible price. Proudly Serving the Northern California cities of Pleasonton, Livermore, Tracey, San Ramon, Union City, Fremont, Hayward, Palo Alto, Milpitas, Sunnyvale, San Jose, San Mateo, Redwood City, Santa Clara, Mountain View and South San Francisco.

Pittsburg Antioch Stockton Modesto Central California Vinyl Flooring Locations


Proudly Serving the Northern California cities of Rio Vista, Elk Grove, Davis, Rancho Cordova, Galt, Lodi, Stockton, Manteca, Modesto, Tracey, Antioch, Oakley and Brentwood. Pittsburg, California is a city located in eastern Contra Costa County, Central California, the outer portion of the East Bay region of the San Francisco Bay Area. It has one BART station, the Pittsburg/Bay Point Station located in Bay Point. The current zip code is 94565 for both Pittsburg and Bay Point, the area code is 925 and it is also the home of Larry Flicks San Francisco Bay Area Floor Stores Hardwood Flooring Installation centers and home improvement design stores proudly serves the East Bay communities of Rio Vista, Elk Grove, Davis, Rancho Cordova, Galt, Lodi, Stockton, Manteca, Modesto, Tracey, Antioch, Oakley, Sacramento and Brentwood. The Floor Stores proudly serves the North County communities of Ross, Larkspur, Mill Valley, Tiburon, Sausalito, Belvedere, Stinson Beach, Bolinas, San Anselmo, Woodacres, San Geronimo, Terra Linda, Novato and Kentfield.

San Rafael California North Bay Area Green Vinyl Flooring Locations


The city of San Rafael is located in the North Bay region of the San Francisco East Bay Area. Centrally located in Marin County is the Floor Stores San Francisco North Bay Area Green Flooring Installation centers and home improvement design depots. San Rafael, California is the county seat of Marin County located in Northern California. The Floor Stores San Rafael location proudly serves the North County communities of Ross, Larkspur, Mill Valley, Tiburon, Sausalito, Belvedere, Stinson Beach, Bolinas, San Anselmo, Woodacres, San Geronimo, Terra Linda, Novato and Kentfield. Proudly Serving the Northern California cities of Ross, Larkspur, Mill Valley, Tiburon, Sausalito, Belvedere, Stinson Beach, Bolinas, San Anselmo, Woodacres, San Geronimo, Terra Linda, Novato and Kentfield.

Santa Rosa California North Bay Vinyl Flooring Location


Santa Rosa is the county seat of Sonoma County, California. As of January 1, 2007, the population of Santa Rosa was approximately 157,985 residents. Santa Rosa is the largest city in California's Wine Country and fifth largest city in the San Francisco Bay Area, after San Jose, San Francisco, Oakland, and Fremont. Santa Rosa sits at the southwestern gateway to the Sonoma and Napa Valleys of California's famed Wine Country. Santa Rosa is also the home of The Floor Stores Northern California Sacramento Area Santa Rosa Laminate Flooring Installation Stores and discount home improvement depots. Proudly Serving the Northern California cities of Peteluma, Sonoma, Vineburg, Glen Ellen, Cotati, Rohnert Park, Sebestopol, Napa, Calistoga, Yountville Angwin, Windsor, St Helena and Deer Park.